During the AMPP event opening, Johnny Smatana, Head of Business Development for Oil and Gas in North America at Integrated Global Services (IGS), offered an in-depth look at the thermal spray coating technologies the company has promoted consistently for over 35 years. From design to application, IGS has prioritized technical stability and turnkey coating solutions as core components of its value proposition.
A formula that doesn’t need to change
Smatana introduced two specialized coating technologies:
- A high emissivity ceramic coating designed to enhance heat transfer in fired heaters.
- A metallic thermal spray coating using High-Velocity Thermal Spray (HVTS) technology.
Both products have retained the same validated formulation for over three decades, supported by field-proven results in oil and gas, hydrogen, and other heavy industrial applications. This reflects a rare level of engineering confidence backed by decades of on-site inspections and real-world performance.
Fired heater efficiency from the inside out
The ceramic coating is engineered to increase thermal efficiency by improving heat transfer and reducing oxidation in fired heater tubes. It is applied in limited thickness to avoid compromising performance, and typically lasts for two turnaround cycles, reducing fuel use and operational inefficiencies in high-temperature environments.
In contrast, the HVTS coating enables carbon steel pressure vessels to perform like they were made from expensive alloys such as Hastelloy C276, without requiring pre- or post-weld heat treatment. This makes it a durable, corrosion-resistant solution for environments where maintenance is challenging or costly. Inspection reports confirm the longevity of the coating, with many vessels showing reliable performance after 30 to 35 years of service.
More than products: Turnkey coating solutions
A defining feature of IGS is its turnkey delivery model, which mean, the company designs, manufactures, applies, and monitors its coating systems in-house, ensuring control, quality, and consistency throughout the project lifecycle. IGS’s global presence spans:
- United States (Headquarters in Richmond, VA)
- United Kingdom
- South Africa
- Thailand
- Middle East
This reach allows IGS to respond efficiently to complex industrial coating needs across multiple sectors and geographies.
Industrial coatings with a proven legacy
With more than three decades of proven results, Integrated Global Services remains a benchmark in industrial coating technology. The company’s ability to deliver thermal spray coating, high emissivity solutions, and pressure vessel protection, without needing to reinvent its technology, demonstrates that in heavy industry, reliability is innovation.
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Source: Inspenet.