During the AMPP conference, the Inspenet team had the opportunity to speak with Matt Roberts, Account Manager at Berkeley Springs Instruments (BSI), a company specializing in corrosion monitoring and cathodic protection, located in Frostburg, Maryland. Matt shared fascinating insights into how BSI integrates cutting-edge technology into its solutions to improve the integrity of critical infrastructure, such as pipelines and storage tanks.
Real-time corrosion monitoring with incidental material analysis
BSI specializes in non-destructive ultrasonic testing, a technology that measures corrosion and wear without compromising their structural integrity. These tests are critical for industries that depend on asset reliability, such as the energy and petrochemical industries. Using advanced ultrasonic sensors, the company monitors internal and external corrosion in real time, providing accurate data that helps companies make informed decisions about maintaining their infrastructure.
One aspect Matt highlighted in his presentation is BSI’s ability to perform real-time corrosion monitoring using incidental material analysis. This analysis goes beyond simply measuring material thickness; it’s capable of detecting and classifying materials such as water, sludge, and paraffin within pipes, thanks to the integration of artificial intelligence. The technology not only measures corrosion but also determines the internal composition of materials in pipes, allowing for an even more accurate assessment of operating conditions.
Ultrasonic transducers for monitoring internal and external corrosion
Another key component of BSI’s presentation is the use of ultrasonic transducers in its devices, which allow for real-time monitoring of both internal and external corrosion. These sensors send out ultrasonic waves that interact with materials and, depending on their composition, return different responses that help technicians detect incipient damage before it becomes serious problems. This is especially crucial in sectors such as the energy industry, where corrosion risks can lead to catastrophic failure if not properly monitored.
Innovation and precision in monitoring
In his live demonstration, Matt showed how the BSI team uses this technology to measure corrosion in steel materials in real time. Sensor data is instantly analyzed, giving operators complete visibility into the integrity of critical infrastructure. Additionally, BSI is expanding the capabilities of its current systems by integrating machine learning, enabling it to identify patterns and predict future corrosion-related risks.
For companies seeking advanced corrosion monitoring solutions, BSI is an undisputed leader. With technologies such as non-destructive ultrasonic testing and advanced cathodic protection systems, the company offers essential tools for effectively managing the integrity of industrial infrastructure.
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Source: Inspenet.